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TOA-TONE BORING CO.,LTD.

We have experiences utilizing various methods for Ground Improvement Works.

Soil improvement is carried out to stable the ground formation as counter-measures to protect from land subsidence and liquefaction to construct the surface structures safely on loose ground formation. In addition to the construction onto foundation ground, the application of earth improvement becomes popularly for the purpose of reduction of environmental effect for earth retaining work and earthquake strengthening of existing surface structures. Soil improvement is classified in principle into Consolidated Drained Method, Compaction Method, Ground Stabilizing Method, Injection Method and Thermal and Electric Treatment Method.
Followings are the introduction for Ground Stabilizing Method.

Epo-Column Method

Deep soil improvement actualizing high quality and cost reduction .by means of multi-mixing blades and cutting blades rotating to different direction each other.

Epo-Column Method is the technology to form a homogenous soil-cement column by forced mixing with multi-mixing blades and cutting blades rotating to different direction each other.
This technology is positioned as one of deep soil improvement method applied for loose ground which depth of improvement exceeds 10 m and is sometimes applied to medium-depth soil improvement method with improved depth of 4 - 10 m.

Features

Contribution to cost reduction

Construction of large diameter soil-cement column with upto max. 2500mm is possible and enbales the cost reduction and shortening working period.

Forming of a homogeneous and high quality column

Outer and center blade of mixing blades are rotated to same direction and middle and cutting blade are rotated to opposite direction. This action creats a synergisitic effect of cutting action and kneading action to form a homogeneous soil-cement column.
Furthermore, since outer blade holds mixed soil in order not to squeeze outward, a specified homogeneity of cylindrical forming is possible.

High mixing productivity

By means of mixing with low speed and high torque rotation, and locking the shafts with outer and middle blades at both sides, mixing in gravel and boulder layer is possible.

Wide range of column size

The range of column size is selected for 600 - 2500 mm.

TOA-TONE BORING CO.,LTD.

TOA-TONE BORING CO.,LTD.
TOA-TONE BORING CO.,LTD.

CDM Method

Deep mixing method by means of two shaft mixing blades which has a lot of working experiences on shore and off shore.

CDM (Cement Deep Mixing) Method is a technology to solidify soft ground to attain a specified strength by injecting cement slurry at in-situ layer, and mixing and kneading them by means of two shaft mixing blades. This technology is positioned as one of deep soil improvement method which depth of improvement exceeds 10 m and is sometimes applied to medium depth soil improvement method with improved depth of 4 - 10 m.

Features

Availability of offshore and onshore operation

For offoshore operation, operation system using a special vessel is provided.

High reliability of construction management

Construction management system for slurry flow rate, working depth and rotation of mixing blades, and control mangement system for slurry plant are provided.

Reliability for obtaining a certain strength

Since blending quantity of solidification material for cement slurry can be adjusted based on target soil condition, a specified strength can be certainly obtained.

Ensured workability

The system is composed of twin mixing blades with the diameter of 1000 - 1200 mm to ensure high mixing productivity.

TOA-TONE BORING CO.,LTD.

TOA-TONE BORING CO.,LTD.
TOA-TONE BORING CO.,LTD.
TOA-TONE BORING CO.,LTD.

RM Method

Surface and medium depth soil improvement method possessing a large number of working records for very sof ground by means of rotary mixing blades .

RM (Rotary Mixing) Method is a technology to solidify soft ground to attain a specified strength by injecting cement slurry at in-situ layer, and mixing and kneading them by means of rotary mixing blades. This technology is positioned as one of surface and medium depth soil improvement method for ultra soft ground (muddy soil) which depth of improvement is less than 4 m, and for soft ground which depth of improvement is less than 10 m.

Features

Smooth operation on ultra soft ground

Operation on ultra soft ground is carried out by operation system by means of a specially designed amphibian mud vehicle.

Operation with high mobility on soft ground

For the place with soft ground where the trafficability is required, a specially designed excavator based machine with high mobility is actively utilized.

Efficient solidified forming

Standard solidified forming pattern is latticed pattern to enable efficient operation.

Reliability for obtaining a certain strength

Since blending quantity of solidification material for cement slurry can be adjusted based on target soil condition, a specified strength can be certainly obtained.

TOA-TONE BORING CO.,LTD.

TOA-TONE BORING CO.,LTD.
TOA-TONE BORING CO.,LTD.

Chemical Grouting Method

Active use as liquefaction countermeasure and to enhance the safety of underground work by injecting water glass based chemical agent.

Chemical Grouting Method Method is a soil improvement method by injecting chemical agent such as water glass (Main agent is sodium silicate (Na2SiO3))into the ground pores to reduce the permeability to stop underground water flow and to increase ground strength for supporting surface structures. This method is widely used as a substitutional method for the purpose to secure the safety of civil and construction works such as underground pipeline installation and the demand of this method is recently increased for the countermeasure works performed directly under the existing structures damaged by earthquake liquefaction.

Features

High permeability into the ground

Water glass based solution has high permeability into the ground since this does not contain any grains, not like cement slurry.

Compact equipment facility suitable for the operation at restricted space

Since the space required for equipment facility that has a simple structure is small, the operation at restricted space or under limited headroom is possible.

Applicable to various sites and soil conditions

Due to less noise and vibration, the impact of environmental effect is quite small and this method is accplicable to most ground conditions because of a variety of methods and materials.

Less volume of industrial waste

Compared with other methods, the created volume of industrial waste becomes less so that this method can be friendly to the environment.

TOA-TONE BORING CO.,LTD.

TOA-TONE BORING CO.,LTD.
TOA-TONE BORING CO.,LTD.
TOA-TONE BORING CO.,LTD.